Superheated Steam Decomposition of Municipal Solid Waste
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Thermal Pyrolysis Treatment for Resource Recovery of Waste Phosphogypsum
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Overview of Superheated Steam Decomposition Technology for Municipal Solid Waste
As a core technical unit for the "Harmless Disposal of Municipal Solid Waste" project under the Ministry of Science and Technology's "13th Five-Year Plan" Key R&D Program, Henan Jufeng has conducted technical upgrades and improvements based on its subcritical water hydrolysis technology. The company successfully developed organic waste superheated steam decomposition technology. This technology can convert various organic wastes (such as food waste, animal manure, sludge, rural straw, industrial organic waste, municipal solid waste, garden waste, wet market waste, and other organic wastes) into organic fuel coal and combustible gas via superheated steam decomposition, achieving the goals of "zero pollution, harmlessness, and complete utilization."
Superheated steam decomposition technology for municipal solid waste is an emerging harmless treatment method. It is a technical upgrade from subcritical water hydrolysis technology. Its principle is similar to subcritical hydrolysis but involves modifying the decomposition conditions by lowering the operating pressure (0.02-0.3 MPa) and raising the decomposition temperature to between 300-800°C (typically above the critical temperature point, with working pressure significantly lower than subcritical pressure). Under oxygen-free or low-oxygen conditions, it utilizes high-temperature superheated steam (typically 300-800°C, pressure 0.02-0.3 MPa) as both a heat carrier and reaction medium (Note: In superheated steam decomposition, temperature and pressure are inversely related; e.g., lower pressure requires higher temperature, and vice versa). This promotes the thermochemical decomposition of organic matter within the municipal solid waste. The resulting products are the same as from subcritical hydrolysis: organic matter can be thermally decomposed into reusable resources such as combustible gas, water, carbon dioxide, organic fuel coal, and fertilizer. Simultaneously, harmful substances are also decomposed into harmless products, thereby achieving the resource-oriented treatment of waste.
Superheated steam decomposition technology enables efficient and clean continuous conversion and decomposition of organic waste by utilizing heating steam characterized by low pressure and high temperature. As it can operate under atmospheric pressure, its safety and stability are very high. Its core advantages lie in: ① Strong environmental friendliness (low emissions, no dioxin generation); ② High degree of resource recovery (syngas can be used for energy generation); ③ Broad system adaptability (capable of processing different waste types). It represents a new path for municipal solid waste treatment that is clean, efficient, safe, and resource-recovering, particularly suitable for small-to-medium scale, distributed scenarios. With the maturation of superheated steam decomposition technology and policy support, it is expected to play a significant role in areas such as urban/rural solid waste treatment, biomass energy conversion, and carbon emission reduction in the future.😂
The future landscape will involve complementary multiple technologies. The current model dominated by waste-to-energy incineration is gradually transitioning towards being replaced by new resource-recovery technologies like subcritical water hydrolysis and superheated steam decomposition, which enable the harmless and high-value conversion of specific organic waste streams.
Photos of Some Equipment for Municipal Solid Waste Superheated Steam Decomposition
FAQ
How does the company ensure environmental protection and safety?
We strictly follow national and international environmental regulations, adopt clean production technologies, and operate a full life-cycle management system. We also host provincial/municipal engineering research centers for lithium battery recycling to ensure both technical and environmental compliance.
What types of waste can your technology equipment process?
Our equipment is designed for comprehensive waste recycling and resource utilization, focusing on spent lithium batteries, cathode/anode materials, graphite waste, and other lithium-ion battery industry by-products, enabling high-value regeneration.
Which well-known companies does Jufeng serve?
We are a partner to over 30 leading companies, including BYD, Ganfeng Lithium, Hithium Energy, CALB, Narada Power, EVE Energy, Changyuan Lico, China Tower, China Recycling Group, and Carbon Neutral Group.
What is the production capacity and project layout?
In Hua County New Energy Carbon Material Industrial Park, we are building a 20,000 t/y anode graphite repair & regeneration and equipment manufacturing project, and a 200,000 t/y anode lithium battery recycling project. We also have a graphite primary processing base in Huizhou (Guangdong) and an R&D & international market center in Shenzhen.
What are the core technologies and R&D capabilities?
Backed by the R&D teams from the Institute of Process Engineering (CAS) and Changsha Mining & Metallurgy Institute, our 16-person core team (including academicians, doctors, and masters) holds nearly 130 patents. Key breakthroughs include cathode LFP regeneration, graphite regeneration, and silicon-carbon new material technologies.
What is the main business of Henan Jufeng Company?
We focus on R&D and production of lithium battery materials, lithium battery recycling and resource utilization, regeneration of cathode & anode materials, manufacturing of waste recycling technology equipment, and processing & sales of lithium battery materials. The company has formed a complete闭环 from spent lithium battery recycling to new lithium material production.
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